Mutsetse wekugadzira makeke weTGmachine wakaiswa uye wakatangwa - Smart Bakery Automation yeVatengi Vepasirose
Mutsetse wekugadzira makeke weTGmachine wakaiswa uye wakatangwa - Smart Bakery Automation yeVatengi Vepasirose
Mutsetse mutsva wekugadzira makeke unoshanda otomatiki unobatanidza kusanganisa batter, kuisa, kubheka, kubvisa magaba, kutonhodza, kuzadza uye kurongedza mune imwe system inodzorwa nePLC. Inokwanisa 500–3000 pcs/awa, inobatsira mabhekari kuderedza mari yevashandi kusvika ku40% ukuwo ichichengetedza chikanganiso chehuremu hwekeke mukati me ±2%. Tarisa vhidhiyo iri kushanda panzvimbo iyi kuti uwane rumwe ruzivo.
Indasitiri yekubika pasi rose iri kuchinja nekukurumidza kubva kumaworkshop emaoko kuenda kukugadzira zvinhu zvakajairwa, zvinokwanisa kukura uye zvinoteverwa. Kuti tipindure shanduko iyi, timu yedu yeinjiniya yapedzisa kuisa nekutanga kambani yekugadzira makeke otomatiki pafekitori yekudya yemubatanidzwa mhiri kwemakungwa - uye mavhidhiyo aripo iye zvino ari kuburitswa kuburikidza newebhusaiti yevatengi vanoda kuona mashandiro chaiwo pachinzvimbo chezvikumbiro zvebhurocha.
Uyu hausi muchina mumwe chete, asi sisitimu yakakwana yekuvhara: kubata zvinhu zvisina kugadzirwa → kupinza mhepo zvine hungwaru → kuisa muchina wekubikisa → kubika muchina wekubikisa → kuburitsa otomatiki → kucheka ne ultrasonic / injection yepakati → kutonhora kwe centrifugal → Kuchenesa → kuongorora simbi → kurongedza otomatiki → kurongedza mapillow. Node yega yega inowiriraniswa nekabhineti yekutonga ye PLC + HMI, saka mushandi mumwe chete anogona kutarisa mutsetse wese kubva pa touchscreen ye 10-inch.
Nei mutsetse uyu uchikosha muna 2026
Maresitorendi echinyakare emakeke anovimba nevashandi 6-10 chete pakusanganisa, kurongedza nekuburitsa zvinhu mupanini. Kuneta kwevanhu kunokonzera kuchinja kwehuwandu hwebatter, ruvara rwakasiyana uye chiyero chezvimedu zve3-5%. Nekutsiva matanho emaoko nevanoisa zvinhu mu servo-driven uye 304 stainless steel conveyors, mutsetse mutsva unodzikamisa chiyero chemhepo pamusoro pe95%, unochengetedza kuderera kwehuremu hwechigadzirwa pasi pe ±2%, uye unosundira chiyero chakakodzera kusvika ku99.8%. Kune fekitori yepakati nepakati ine mashifiti maviri, izvo zvinoshandura kuchengetedza kwevashandi kweRMB inosvika 600,000-800,000 pagore, zvichibva padata redu repurojekiti yekutanga.
Mamodule makuru mumashoko akajeka
1. Chigadzirwa che whisking chakangwara
Panzvimbo pekushandisa chinhu chisina chinhu, tinoshandisa bharero remvura rine frequency drive inochinja-chinja. Rinoverenga tembiricha yebhata uye huwandu hwaro panguva chaiyo, robva ragadzirisa otomatiki kumhanya kwebhiza uye intake yemhepo. Maresipi esponji, pound uye chiffon anogona kuchinjwa nekodhi yeresipi, pasina kudzokororwa nemaoko.
2. Muchengetedzi webheta reservo
Musoro wemuromo une mitsara miviri une mukana wekudzokorora we 0.1 g. Unobata mukanyiwa usina kuzara, mukanyiwa wechocolate-swirl uye mukanyiwa une jam.
3. Ovheni ine tunnel inopisa zvakawanda
Sarudzo dzemafuta emagetsi / gasi / dhiziri / mafuta ekupisa. Kudzora tembiricha yePID ine zoned PID kunochengetedza imba yekubikira ±1 ℃. Kune keke remakeke kana mamuffin, tinowedzera chikamu chemoto chinotenderera kudzivirira kubikwa pamusoro pemucheto.
4. Kugona uye kuchinjika
Kugadzika kwakajairika kunoburitsa zvidimbu 500–3000 paawa zvichienderana nehuremu hwekeke (50 g cupcake vs 500 g round cake). Kugadzira modular zvinoreva kuti mutengi anogona kutanga nekusanganisa + kubika chete, ozowedzera kutonhora nekurongedza gare gare. Takatotumira mitsara yakafanana kuRussia, India neTurkey; vhidhiyo iri pawebhusaiti inoratidza workshop yemutengi wekuRussia ichimhanya keke rakazadzwa nekirimu rinorema 500 kg/h pasina kubata nemaoko mushure mekubika.
Kuburikidza nevhidhiyo uchaona:
Mapani asina chinhu azere otomatiki, apfapfaidzwa nemafuta, aiswa musanganiswa wemusanganiswa, akapinda muovheni ine tunnel
Keke rakabikwa rakasundirwa kunze, rakabviswa neruoko runosveta vacuum
Jekiseni rechokoreti pakati, wobva wacheka chikamu chechokoreti uchishandisa ultrasound.
Muchina wekutakura keke unotonhorera unouya nekupisa kubva pa90 ℃ kusvika 35 ℃ mumaminitsi masere
Chinoputira flow-wrapper chinogadzirwa otomatiki, printa yemazuva
Sikirini yePLC inoratidza OEE mhenyu (kushanda zvakanaka kwemidziyo yese) 87%
Hapana mapikicha akarongwa, hapana kugadzirisa nekukurumidza.
Matambudziko emutengi atakagadzirisa
Chinonyanya kutaurwa nevaridzi vebhekari ndechekuti "otomatiki inouraya kunzwa kwemaoko". Mhinduro yedu ndeyerusununguko rwema parameter: deposition gram, swirl pattern, bake curve uye cut angle zvese mabikirwo edhijitari. Brand inogona kumhanyisa ma cupcake akafanana neartisan mangwanani uye ma snack cake akajairwa masikati pa furemu imwe chete yesimbi.
Kutevedzera mitemo uye kugadzirira kutumira kunze kwenyika
Zvikamu zvefuremu nezvinobatana nechikafu ndezviSUS304. Mabheya ari SKF / NSK. Zvikamu zvemagetsi Schneider / Siemens zvinosarudzwa. Mutsetse unogona kukwidziridzwa kuita UL panel yemapurojekiti eUS. Pakeji yemagwaro inosanganisira dhayagiramu yewaya, runyorwa rwezvikamu zvespare uye bhuku remitauro yakawanda (EN / RU / ES / AR).
Ndiani anofanira kufunga nezvemutsara uyu
Kicheni yepakati inopa masupamaketi makeke emhando yepamusoro
Chikamu chezvingwa zvehotera chinoshanduka kubva pakushandisa 3-shift manual kuenda ku2-shift auto
Kambani itsva inoda chimiro chakafanana uye chimiro kuti ibudirire mukutengeserana kwepaindaneti
Chinyorwa chekupedzisira chezvikwata zvekutenga
Kana uri kuongorora otomatiki yemakeke, usaenzanisa mutengo westicker chete. Verenga vashandi patani, mutengo wezvimedu, nguva yekuchinja maresipi uye mutengo wemvura yekuchenesa. Kazhinji, mutsetse wedu unobhadhara mukati memwedzi 14-20. Vhidhiyo iri pawebhusaiti inotorwa ne80% load chaiyo, kwete demo isina chinhu. Tinogamuchira kufona kwakarongwa kweZoom nemaneja wepurojekiti yako, uye tinogona kuderedza vhezheni yakatwasuka yemasekonzi makumi matatu kuti ushandisezve LinkedIn / Instagram.
Mashoko akakosha: #mutsetse wekugadzira makeke otomatiki, #muchina wekugadzira makeke, #muchina wekucheka makeke we ultrasonic, #mutsetse wekubika makeke we mugero, #muchina wekuisa makeke unodzorwa ne PLC, #midziyo yekubikira yesimbi isingasvibi 304, #muchina wekubika makeke wepakati mudiki.
